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From the Plant to Enterprise: GenAI-Powered Energy Operations

RESULTS

+90%

Accuracy of real-time
information retrieval

Seconds ← Hours

Improved query resolution time

13 weeks

From start to go live for initial
maintenance chatbot

Minutes ← Hours

Faster research & compliance tracking time

Executive Summary

Lacking the ability to access important data quickly and consistently across its plants and corporate functions, an energy provider partnered with EPAM to deploy an AWS-native GenAI solution across two phases. The result was a reduction in manual monitoring effort, faster onboarding and a scalable foundation for knowledge management across a growing energy portfolio.

SERVICES

  • Artificial Intelligence
  • Data & Analytics

STRATEGIC PARTNER

  • Amazon Web Services (AWS)

INDUSTRY

  • Energy & Resources

THE CHALLENGE

Operational Complexity at Scale

As a major energy provider operating a portfolio of power plants acquired over time, the company plays a critical role in supporting grid stability, including intermittent power needs tied to the energy transition. In 2025, with an aging workforce approaching retirement and growing site diversity following recent acquisitions, the provider faced rising operational risks related to knowledge retention, consistency and efficiency.

The provider’s experienced mechanics carried decades of invaluable expertise, but that knowledge risked leaving with them, creating a widening gap among more junior engineers. Newer mechanics relied on lengthy, physical manuals that varied across facilities due to differences in hardware and software, with documentation spanning complex engineering drawings, handwritten notes, tables and equations, and no centralized storage system. The time required to locate and interpret these resources slowed response times, introduced regulatory risk and threatened to disrupt the provider’s role as a key supplier to the energy grid.

The challenge extended beyond the plant floor. Corporate teams in business development and compliance faced their own inefficiencies:

Image
Manual research overload
Specialists spent six to eight hours daily reviewing 10-15 sites to stay current on market, regulatory and financial developments.
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Information fragmentation
Teams lacked a single workspace, with knowledge scattered across emails and shared drives.
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IT bottlenecks
Central ingestion queues delayed new documents by days, when teams needed instant, self-service uploads.

Both problems shared a common root cause: valuable information existed, but people couldn't access it quickly, consistently or securely.

The Solution

Phase 1: GenAI Plant Maintenance Assistant

Phase 2: GenAI Enterprise Workspace

Key Benefits

PHASE 1

Instant Query Resolution: Engineers can query complex maintenance questions directly from the digitized database, with instant access to hundreds of thousands of pages of static documentation.

Verified, Citable Responses: Accurate responses are supplemented by document citations and page links to support real-time information retrieval.

Enterprise Security: Multi-tenant architecture with RBAC integrates with client’s Entra ID to enforce access control, operational safety and enterprise-grade security.

Modern Conversational Interface: Intuitive chat experience with query history, smart suggestions and rapid response times drives adoption and empowers engineers to self-service queries without waiting on subject matter experts.

Knowledge Preservation: Critical information is safeguarded from workforce transitions, ensuring business continuity and accelerating onboarding of new hires.

Cost Optimization: Senior experts are freed for high-value work, reducing training costs and preventing costly equipment delays.

PHASE 2

Faster Research and Compliance Tracking: Manual research for priority sources dropped from hours to minutes in a controlled production rollout.

Secure Handling of Confidential Data: Teams run safe Q&A sessions on confidential uploads without data leaving the client's perimeter.

Improved Answer Reliability: Citations and document-cap-aware prompting increase trust and reduce reliance on manual aggregation.

Reclaimed Specialist Time: The workspace removed the need for new analyst headcount for routine monitoring and accelerated onboarding through traceable sources.

A Solution Powered by AWS

Both phases share a common AWS-native foundation, which is what allowed the second engagement to scale so quickly. Rather than build a separate system, EPAM extended the proven RAG architecture, security model and cloud services from the plant app into the enterprise workspace, broadening the content scope and user groups along the way.

Across both applications, EPAM used the following AWS components to make data instantly searchable and useful:

01

Textract enabled the model to extract structured text and data from physical documents, turning scans into machine-readable content.

02

Sagemaker helped to build and fine-tune custom models to optimize retrieval and response quality.

03

Bedrock provided easy access to powerful foundation models for natural language querying.

04

OpenSearch Serverless integrated with AWS Knowledge Base to facilitate efficient document search and retrieval.

05

S3 was used for documents to enable a scalable, reliable storage solution.

06

DynamoDB was utilized for storing history feedback and maintaining role-based access control (RBAC) for organized data management.

This shared foundation turned the second project into a scale-out of proven success rather than a separate build — reinforcing consistency, security and speed to value.

TECH STACK 

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